Iranian Journal of Materials Science and Engineering

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gasification (BBLG). One particularly harsh application is linings for gasifiers used in the treatment of black liquor (BL). Black liquor is a water solution of the non-cellulose portion of the wood (mainly lignin) and the spent pulping chemicals (Na2CO3, K2CO3, and Na2S). Development of new refractory materials for the black liquor gasification (BLG) application is a critical issue for implementation of this technology. FactSage® thermodynamic software was used to analyze the phases present in BL smelt and to predict the interaction of BL smelt with different refractory compounds. The modeling included prediction of the phases formed under the operating conditions of high temperature black liquor gasification (BLG) process. At the operating temperature of the BLG, FactSage® predicted that the water would evaporate from the BL and that the organic portion of BL would combust, leaving a black liquor smelt composed of sodium carbonate (70-75%), potassium carbonate (2-5%), and sodium sulfide (20-25%). Exposure of aluminosilicates to this smelt leads to significant corrosion due to formation of expansive phases with subsequent cracking and spalling. Oxides (ZrO2, CeO2, La2O3, Y2O3, Li2O, MgO and CaO) were determined to be resistant to black liquor smelt but non-oxides (SiC and Si3N4) would oxidize and dissolve in the smelt. The other candidates such as MgAl2O4 and BaAl2O4 were resistant to sodium carbonate but not to potassium carbonate. LiAlO2 was stable with both sodium carbonate and potassium carbonate. Candidate materials selected on the basis of the thermodynamic calculations are being tested by sessile drop test for corrosion resistance to molten black liquor smelt. Sessile drop testing has confirmed the thermodynamic predictions for Al2O3, CeO2, MgO and CaO. Sessile drop testing showed that the thermodynamic predictions were incorrect for ZrO2.

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In this study, the effect of different parameters such as time and temperature of calcination and milling on the formation of calcium aluminosilicates was investigated. Raw materials used in this study were calcium carbonate and kaolin in high purity. Powder X-ray diffraction patterns were obtained from all samples after heat treatment at various temperatures and times. To study the microstructure scanning electron microscope was used. Milling the samples contributed to the amorphous structure due to inducing defects in the structure. Moreover, increasing the milling time reduced crystallization temperature of anorthite. Uptake experiments were performed using solutions containing different concentrations of nickel. Samples were exposed to the solution for 24 h with stirring then the samples were filtered and the concentrations of the cations in the separated solutions were analyzed. FTIR analysis was conducted on the adsorbents before and after nickel uptake. Nevertheless, they hardly helped understand sorption mechanisms. Therefore, adsorption isotherms were studied instead. Three adsorption isotherms of Langmuir, Freundlich and DKR were used to model sorption data. Results suggested monolayer sorption occurs on the surface of the adsorbent and sorption energy calculated by DKR model was 22.36 kJ/mol which can be described as a strong chemical adsorption mechanism

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In order to improve the corrosion resistance of aluminosilicate refractories by molten aluminum, alkaline fluoride NaF and cryolite Na3AlF6 powders were studied. Both physical and chemical properties are known to influence wetting and corrosion behavior. This paper devoted to determine the influence of alkaline fluoride and cryolite added to andalusite based castable on the reaction with aluminum alloys. These additives led to the in-situ formation of celsian phases within the refractory matrix that led to improved corrosion resistance at 1300°C. Phase analysis revealed that celsian formation suppressed the formation of mullite within refractories, thereby reducing Penetration