Showing 56 results for Microstructure
M. Azarbarmas,
Volume 17, Issue 4 (12-2020)
Abstract
Mechanical properties of metals are substantially dependent on the microstructure, which can be controlled by thermo-mechanical parameters such as the temperature, strain and strain rate. Hence, understanding the microstructural evolution of alloys during the hot deformation is crucial for engineering the metal forming processes. The main objective of this work is to present an overview of Cellular Automaton (CA) modeling for predicting the microstructure of alloys during the dynamic recrystallization (DRX) phenomenon. In this review paper, first, overall descriptions about the DRX phenomenon and CA modeling were presented. Then, the CA modeling procedure was compared with similar methods. Meanwhile, related studies in the field of the DRX simulation by using the CA modeling were evaluated. Four main stages of the model were analyzed in terms of the “nucleation”, “growth”, “topological changes” and “texture evaluation” steps. Most important limitations including the calibration sensitivity, limitations in continuous DRX modeling, ignoring microstructural effects on the deformation behavior, limited applications and database as well as repeated results were discussed and then objective suggestions for the further development were provided. Finally, future prospects in CA modeling of DRX were presented in the last section.
E. Abbasi, K. Dehghani, T. Niendorf, S. V. Sajadifar,
Volume 17, Issue 4 (12-2020)
Abstract
The effect of cooling rate after annealing at 900 °C on the microstructure and hardness of high entropy alloys was investigated using two typical samples with the chemical composition of Co16Cr14.5Fe29Mn11.5Ni29 and Co11.5Cr7Fe27Mn27Ni27(Nb0.08C0.5) (at%). The microstructural characterisation and hardness measurements were carried out by optical microscopy, scanning electron microscopy, wavelength-dispersive X-ray spectroscopy, electron back scattered diffraction, X-ray diffraction technique and Vickers hardness testing. A face centred cubic crystal structure matrix was observed in both alloys before and after annealing and regardless of cooling conditions. SEM analyses revealed an extensive precipitation in Co11.5Cr7Fe27Mn27Ni27(Nb0.08C0.5) alloy after annealing. It was also found that air/furnace cooling can enhance grain growth-coarsening just in Co16Cr14.5Fe29Mn11.5Ni29. However, the hardness results generally showed insignificant hardness variations in both alloys after water-quenching, air-cooling and furnace-cooling. The results suggested that the hardness is mainly controlled by solid solution strengthening.
Zahra Rousta, Esmaeil Tohidlou, Hamed Khosravi,
Volume 18, Issue 1 (3-2021)
Abstract
This study deals with the effects of erbium (Er) addition on the microstructural evolution and tensile properties of Al-Mg2Si in-situ metal matrix composites. The morphology of primary Mg2Si and eutectic phases were observed in details using optical microscope and scanning electron microscopy (SEM). The results showed that the increase of Er content has a slight effect on the size and morphology of primary Mg2Si phases, but the eutectic structure evolves from the coarse structure into the fine one. Also, with Er addition the eutectic mixtures of Al and Mg2Si with fibrous morphology has been developed instead of the flake like Al-Mg2Si eutectic microstructure. Meanwhile, Al3Er phase was observed in the samples containing Er. The ultimate tensile strength (UTS) of the composite changes under the various content of Er. The maximum strength was found at the 0.6 wt% Er with the fine eutectic microstructure. The study of SEM micrographs from the fracture surface of composites revealed that Er addition changes the fracture mode from brittle to ductile one with fine dimples. The mechanism of microstructural evolution was discussed in details.
Reza Soleimani Gilakjani, Seyed Hossein Razavi, Masoumeh Seifollahi,
Volume 18, Issue 1 (3-2021)
Abstract
Niobium addition is an appropriate approach for improvement of superalloy’s operation. The purpose of this study is twofold: (1) to investigate on the η and γ/ phase precipitations along with (2) to identify the high-temperature tensile properties in A286 and Nb-A286, as a modified type. The heat treatment of both alloys was carried out in a two-stage aging procedure at 760°C for 16 h and 820°C for 2 to 30 hours, following characterized by optical and Scanning electron (SEM-EDS) microscopies, differential thermal analysis (DTA) and high temperature tensile tests. The results showed that niobium addition was increased the volume fraction of γ/ phase, from 10.7% to 12%, decreased its size, from 94 to 71 nm, and rising the γ/-dissolution temperature from 987°C to 1007°C. Moreover, the γ/ to η phase transformation was sluggishly occurred in Nb-A286 due to more stable of γ/ precipitations. Furthermore, the Nb-A286 alloy demonstrates higher mechanical properties than A286 one, approximately 100MPa improvement, which it was contributed to the much large volume fraction and finer size of more stabilized γ/ phase.
Sedigeh Mohamadnejad Zanjani, Ali Basti, Reza Ansari,
Volume 18, Issue 2 (6-2021)
Abstract
Phenomenological methods are more diagnostic tools than a predictor, so multi-crystalline material approaches based on their microstructures have been proposed during the last years. The purpose of this research is to review methods taking into account the effect of microstructures and texture deformation on predicting the behavior of sheet metals. These methods can be categorized into six general groups: Taylor-type models, crystal plasticity finite element methods, strain gradient methods, methods that consider dislocations, self-consistent methods, methods based on fast Fourier transform. This paper attempts to explain and compare these methods that have been used to forecasting forming limits or stress-strain curves.
Saeed G. Shabestari, Sahar Ashkvary, Farnaz Yavari,
Volume 18, Issue 3 (9-2021)
Abstract
The influence of melt superheating treatment on the solidification characteristics and microstructure of Al–20%Mg2Si in-situ composite has been investigated. The results revealed that melt superheating temperature has a significant effect on solidification parameters and morphology of primary Mg2Si particles. Solidification parameters acquired using cooling curve thermal analysis method, indicate that both nucleation temperature and nucleation undercooling of primary Mg2Si particles increase by increasing melt superheating temperature, while recalescence undercooling decrease under the same condition. Also, based on the microstructural evaluations, melt superheating treatment can refine primary Mg2Si particles and alter their morphology from dendritic shape to more spherical shape and the eutectic microstructure of a-Al + Mg2Si becomes finer and the distance between eutectic layers becomes smaller.
Tamilanban Thangaraju, Thirupandiyur Selvanambi Ravikumar, Sivaraman Kanthasamy,
Volume 18, Issue 4 (12-2021)
Abstract
The effect of pouring temperature while preparing Al SiC metal matrix composites, with additional benefits of magnesium and copper through stir casting technique were investigated. The composites were fabricated by mixing 12 wt% of SiC reinforcements, 4 wt% magnesium and 2 wt% copper into 6061 aluminium alloy melt at different pouring temperatures (630 ºC, 670 ºC and 710ºC). The addition of magnesium will enhance the wettability of the SiC particles with Al matrix and subsequently increase its interface bonding strength. The inclusion of copper has considerable improvement in strength and hardness of the composite. The microstructure and mechanical properties (tensile strength and hardness) of the Al MMC are evaluated with the corresponding processing parameter, specifically pouring temperature of the cast composite. The metallurgical characterization utilizing optical and scanning electron microscope were observed for the prepared composites. The coarse microstructure and homogenous distribution of alloying elements along with SiC particles were appeared within dendrite structures of the Al SiC composites. The SiC particles has effectively distributed and produced better bonding strength in composites prepared with 670ºC pouring temperature. Higher tensile strength and maximum hardness have occurred in composite at pouring temperature of 670ºC as compared to other composites. The mechanical properties were lower in composites prepared using lesser pouring temperature (630ºC) and significantly decreased for higher pouring temperature (710ºC) of the composites.
Ata Abdi, Mehrdad Aghaie-Khafri,
Volume 19, Issue 1 (3-2022)
Abstract
Hot Workability and Processing Map of High Gd Content Mg-Gd-Zn-Zr-Nd Alloy Hot deformation behavior of homogenized Mg-4Sn binary alloy was studied using compression tests at the temperature range of 300-500
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and strain rates of 0.001-1s
-1. The material showed typical single peak flow behavior followed by a steady state flow as a plateau, which is more evident at the high value of Zener-Hollomon parameter. Constitutive analysis showed that in spite of the original Johnson-Cook (J-C), conventional strain compensated Arrhenius model based on Sellars-McTegart model has a reasonable agreement with the experimental data. Moreover, the well-known hyperbolic sine function fits the experimental data for predicting of the peak stress with a fair degree of accuracy.
Morteza Hadi, Omid Bayat, Hadi Karimi, Mohsen Sadeghi, Taghi Isfahani,
Volume 19, Issue 1 (3-2022)
Abstract
In this research, the effect of initial microstructure and solution treatment on rollability and crystallographic texture of a Cu-Mn-Ni-Sn alloy has been investigated. The initial tests indicated that the rolling of the alloy at different temperature conditions is not possible due to formation of second phases. Herein to eliminate the segregated phases, according to DTA analysis, proper temperature for solution treatment was selected as 750°C applied at different periods of time. The obtained results showed that after 15-hour solution treatment, the complete elimination of Sn, Mn, Ni, and Fe-rich phases can be achieved. Also, the peaks of XRD shifted to the higher angles indicating that the alloying elements are dissolved. Meanwhile, the intensity of the texture reduced and the dominant texture changed from Goss and Brass-texture to Copper-texture. Accordingly, the amount of maximum total reduction at the rolling process increased from 16.37 to 109.46 after solution treatment.
Behzad Pourghasemi, Vahid Abouei, Omid Bayat, Banafsheh Karbakhsh Ravari,
Volume 19, Issue 3 (9-2022)
Abstract
It has long been thought-provoking and challenging as well for researchers to design and produce a special low-modulus β titanium alloy such as Ti‐35Nb‐7Zr‐5Ta, representing optimal mechanical properties that is needed to successfully simulate bone tissue. In order to identify the key effects of processing pathways on the development of microstructure, Young’s modulus, and strength, a nominal Ti-35Nb-7Zr-5Ta alloy was made via casting, hot forging, homogenizing, cold rolling and finally annealing. Results from tensile test alongside microscopic and XRD analysis confirm the importance influence of processing method on fully β phase microstructure, low elastic modulus and high strength of the alloy. The specimen with post-deformation annealing at 500 °C demonstrated the Young’s modulus of 49.8 GPa, yield strength of 780 MPa and ultimate tensile strength of 890 MPa, all of which are incredibly close to that of bone, hence suitable for orthopedic implants. At temperature above 500 °C, a sharp fall was observed in the mechanical properties.
Sravanthi Gudikandula, Ambuj Sharma,
Volume 19, Issue 4 (12-2022)
Abstract
The lean duplex stainless steels (LDSS) have excellent features due to the microstructural phase
combination of austenite and ferrite grains. These steels have low Ni and Mo contents which can reduce the cost
and stabilize the austenite fraction in the microstructure. In recent years, welding is used to enhance the
microstructural behaviour of LDSS. In this paper, Gas tungsten arc welding (GTAW) was performed on LDSS
S32101 with different heat energy inputs and varying welding currents. The influence of heat inputs (0.85 and 1.3
kJ/mm) on welded samples was investigated to study the microstructural behaviour, phase balance, and mechanical
& corrosion performance. The microstructures studies were carried out using an optical microscope, scanning
electron microscope and X-ray diffraction. The effect of Heat input led to the significant microstructural evolution
in weld metals with high austenite reformation. The microstructure of weldments consisted of inter-granular
austenite (IGA), grain boundary austenite (GBA) and Widmanstatten austenite (WA). Important mechanical
properties such as tensile strength and micro-hardness were investigated to understand the performance of
weldments. The polarization method was used to understand the corrosion behaviour of weldment in a 3.5% NaCl
solution. The experimental results showed enhanced properties of welds that could be suitable for industrial
applications.
Sandeep Ramasamy Periasamy, Vaira Vignesh Ramalingam, Ajay Vijayakumar, Harieharran Senthilkumaran, Vyomateja Sajja, Padmanaban Ramasamy, Samuel Ratna Kumar Kumar Paul Sureshkumar ,
Volume 20, Issue 2 (6-2023)
Abstract
Novelty: Most of the open literature research has focused on the microstructural evolution and mechanical properties of AA2050 alloy. Also, a significant study discusses the corrosion behavior of AA2050 alloy based on immersion and electrochemical characteristics. The influence of heat treatment on the microstructure and mechanical properties of friction stir processed AA2050 alloy is scarcely discussed in the open literature. The hot salt corrosion characteristics of friction stir processed AA2050 seldom exists in the available literature. This study concentrates on microhardness, tensile strength, and corrosion properties of friction stir processed AA2050. Also, the work focuses on the influence of artificial aging on the microhardness, and tensile strength of the friction stir processed AA2050.
Maryam Salehi, Milad Dadashi, S. Parsa Kashani Sani,
Volume 20, Issue 2 (6-2023)
Abstract
In the present study, bulk refined-structured Al 5083 alloy with high mechanical properties was successfully fabricated by hot consolidation process of nanostructured melt- spun flakes. The influence of cooling rate and pressing conditions on the microstructure and mechanical properties of the alloy were investigated using X-ray diffractometer (XRD), optical microscopy (OM), field emission scanning electron microscopy (FE-SEM), microhardness, and compression tests. Rapid solidification combined with the hot consolidation at T=753 K (480 °C) and P= 800 MPa for 20 min produced a bulk sample with the desirable bonding, good microhardness (184.2±12.4 HV), and high strength (273±8 MPa) combined with 7 pct. fracture strain. These amounts are 78.6±5.1 HV, 148 ±9 MPa and about 5 pct. for the as-cast sample. Microstructural refinement during the controlled consolidation of nanostructure rapidly- solidified flakes contributes to such high mechanical properties of the bulk sample.
Adeel Hassan,
Volume 20, Issue 4 (12-2023)
Abstract
Friction stir additive manufacturing (FSAM) is a variant of sheet lamination additive manufacturing used to produce large, near-net-shaped 3D parts. Unlike traditional friction stir lap welding, FSAM introduces a new plate to one that is already joined, with the effective area limited to the nugget zone. The present study focuses on exploring the microstructure and microhardness around the nugget zone in a five-plate AA 7075-T651 laminate synthesized at 1000 rpm and 35 mm/min. Microhardness increased vertically in the weldment NZ, reaching 143 HV in the top layer with 2.0 μm fine equiaxed grains. The grains on the advancing and retreating sides were coarser compared to the nugget zone. A W-shaped microhardness profile appeared across layer interfaces. These findings contribute significantly to advancing the FSAM technique, particularly in manufacturing multi-layered, multi-pass laminates.
Tumelo Moloi, Thywill Cephas Dzogbewu, Maina Maringa, Amos Muiruri,
Volume 21, Issue 0 (3-2024)
Abstract
The stability of microstructure at high temperatures is necessary for many applications. This paper presents investigations on the effect of changes in temperature on the microstructures of additively manufactured Ti6Al4V(ELI) alloy, as a prelude to high temperature fatigue testing of the material. In the present study, a Direct Metal Laser Sintering (DMLS) EOSINT M290 was used to additively manufacture test samples. Produced samples were stress relieved and half of these were then annealed at high temperatures. The samples were then heated from room temperature to various temperatures, held there for three hours and thereafter, cooled slowly in the air to room temperature. During tensile testing, the specimens was heated up to the intended test temperature and held there for 30 minutes, and then tensile loads applied to the specimens till fracture. Metallographic samples were then prepared for examination of their microstructures both at the fracture surfaces and away from them. The obtained results showed that changes in temperature do have effects on the microstructure and mechanical properties of Ti6Al4V(ELI) alloy. It is concluded in the paper that changes in temperature will affect the fatigue properties of the alloy.
Alireza Zibanejad-Rad, Ali Alizadeh, Seyyed Mehdi Abbasi,
Volume 21, Issue 2 (6-2024)
Abstract
Pressureless sintering was employed at 1400 °C to synthesize Ti matrix composites (TMCs) reinforced with in-situ TiB and TiC reinforcements using TiB2 and B4C initial reinforcements. The microstructure and wear behavior of the synthesized composites were evaluated and compared and the results showed that B4C caused the formation of TiB-TiC in-situ hybrid reinforcements in the Ti matrix. Also, TiB was in the form of blades/needles and whiskers, and TiC was almost equiaxed. Moreover, the volume fraction of the in-situ formed reinforcement using B4C was much higher than that formed using TiB2. In addition, although the hardness of the B4C-synthesized composites was higher, the composite synthesized using 3 wt.% TiB2 exhibited the highest hardness (425 HV). The wear test results showed that the sample synthesized using 3 wt.% TiB2 showed the lowest wear rate at 50 N, mainly because of its higher hardness. The dominant wear mechanism in the samples synthesized using 3 wt.% B4C was abrasive and delamination at 50 N and 100 N, respectively while in the samples synthesized 3 wt.% TiB2, a combination of delamination and adhesive wear and adhesive wear was ruling, respectively.