Iranian Journal of Materials Science and Engineering

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ABSTRACT Macrosegregation has been received high attention in the solidification modeling studies. In the present work, a numerical model was developed to predict the macrosegregation during the DC Casting of an Al-4.5wt%Cu billet. The mathematical model developed in this study consists of mass, momentum, energy and species conservation equations for a two-phase mixture of liquid and solid in an axisymmetric coordinates. The solution methodology is based on a standard Finite Volume Method. A new scheme called Semi-Implicit Method for Thermodynamically-Linked Equations (SIMTLE) was employed to link energy and species equations with phase diagram of the alloying system. The model was tested by experimental data extracted from an industrial scale DC caster and a relatively good agreement was obtained. It was concluded that a proper macrosegregation model needs two key features: a precise flow description in the two-phase regions and a capable efficient numerical scheme

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In this study, the potential of calcined montmorillonite as a primary precursor for one-part alkali-activated cement incorporated with high percentage of limestone, is evaluated. Comparative studies on the properties of the sodium silicate activated metakaolin-limestone and metamontmorillonite-limestone fresh and hardened cement pastes depending on several formulation and processing parameters (precursor nature, dosages of limestone and alkali reactant, curing conditions) showed that metamontmorillonite exhibits reactivity comparable to that of metakaolin in the studied cement systems. The mechanical performance of optimal alkali-activated cement formulations consisted of 20-30% of metamontmorillonite and 70-80% of limestone is provided by both reactivity of metamontmorillomite under sodium silicate activation and the filler, nucleation, and chemical effects of the raw limestone. The reaction products and microstructures of alkali-activated metamontmorillonite-limestone cement-based hardened pastes were investigated using thermal, XRD, and SEM/EDS analyses.