Iranian Journal of Materials Science and Engineering

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Abstract: Nanoparticles exhibit a high reactivity and strong tendency towards agglomeration. In this study, aluminum oxide (alumina) nanoparticles were characterized by gas adsorption (BET), transmition electron microscopy (TEM) and photon correlation spectroscopy (PCS) techniques to assess the agglomeration of the particles. There is a good correlation between the BET and TEM measurements but PCS was larger in the mean and median size and with a degree of agglomerates being detected. Some agglomeration was evident, but most of the particles existed as discrete objects as observed in the (HR) TEM images which were in good agreement with the agglomeration factor.

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Abstract: Most properties of nanoparticles are size-dependent. In fact, the novel properties of nanoaprticles do not prevail until the size has been reduced to the nanometer scale. The particle size and size distribution of alumina nanoparticle, as a critical properties, have been determined by transmission electron microscopy (TEM), photon correlation spectroscopy (PCS), surface area analysis (BET) and x-ray diffraction peak broadening analysis. The particle size was found to be in the range of 5-95nm. Cumulative percentage frequency plot of the data extracted form TEM images indicates that particle size distribution obeys the log-normal function. The TEM images also reveal that particles are spherical in shape and loosely agglomerated. Comparing of the XRD and TEM results shows that the particles are single-crystal. The HRTEM images also verify that the particles have a single-crystal nature. In comparison, there is a good correlation between the BET, XRD and TEM measurements other than PCS that is sensitive to the presence of the agglomerates.

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This article examines the Weibull statistical analysis that was used for investigating the effect of melt filtration on tensile properties and defects formed inside the casting. Forming and entrapping of double oxide films have been explained by using the context of critical velocity of melt in the runner. SutCast software results were used to examine the amounts of the velocity of melt as such. SEM/EDX analysis is used to observe the presence of double oxide films in the fracture surfaces of the tensile specimens. The article goes on to propose that castings made with foam filters with smaller pores show higher mechanical properties and reliability due to higher Weibull modulus and fewer defects

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The combined influence of both melt filtration and cooling rate on the microstructure features and mechanical properties of A356 cast alloy was studied. A step casting model with five different thicknesses was used to obtain different cooling rates. The effect of melt filtration was studied by using of 10 and 20 ppi ceramic foam filters in the runner. Results showed that secondary dendrite arm spacing decreased from 80 μm to 34 μm with increasing cooling rate. Use of ceramic foam filters in the runner led to the reduction of melt velocity and surface turbulence, which prevented incorporation of oxide films and air in the melt, and consequently had an overall beneficial effect on the quality of the castings. A matrix index, which is the representative of both SDAS and microporosity content, was defined to consider the simultaneous effect of melt filtration and cooling rates on UTS variations. Also, the fracture surface study of test bars cast using 10 and 20 ppi ceramic foam filters showed features associated with ductile fracture.
 

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Abstract
The power line insulators are permanently exposed to various environmental pollutants such as dust and fine particles. This may lead to flashovers and therefore widespread power blackouts and heavy economic damage. One way to overcome this problem is to make the insulator surface superhydrophobic. In this research, the superhydrophobic properties of the insulators were improved by applying room-temperature cured composite coatings consisting of epoxy and hydrophobic nano-silica particles. Either octadecyl trichlorosilane (ODTS) or hexamethyldisilazane (HMDS) was used to coat the silica nanoparticles and make them hydrophobic. Then, the hydrophobic silica was added to a mixture of epoxy resin and hardener. The suspension was applied on the surfaces of a commercial porcelain insulator and cold cured at ambient temperature. The coating increased the water contact angle from 50° to 149°. Even after 244 h exposure to the UV light, the samples preserved their hydrophobic properties. The adhesion of the coating was rated as 4B according to the ASTM D3359 standard. The coating decreased the leakage current by 40% and increased the breakdown voltage by 86% compared to the uncoated sample and showed promise for making power line insulators self-cleaning.