Automotive Science and Engineering

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In this study, a numerical simulation using the CFD software, FLUENT, has been conducted to examine the effect of various shapes of the venturi component sections in order to find the optimum venturi specifications to increase the EGR rate with minimum pressure loss at the part load operation range. The CFD results reveal that the venturi should be precisely optimized to introduce the required amount of EGR to the engine manifold. Then, the optimum venturi was manufactured, and it was installed on the engine intake system. By using the optimum Venturi EGR system instead of original system the 26% increase in EGR flow rate to the engine manifold is observed. In the second part of the paper, an experimental investigation was carried out on a “Lister 8-1” dual fuel (diesel – natural gas) engine to examine the simultaneous effect of inlet air pre-heating and EGR on performance and emission characteristics of a dual fuel engine. The use of EGR at high levels seems to be unable to improve the engine performance at part loads, however, it is shown that EGR combined with pre-heating of inlet air can slightly increase thermal efficiency, resulting in reduced levels of both UHC and NOx emissions. CO and HC emissions were reduced by 24% and 31%, respectively. The NOx emissions were decreased by 21% because of the lower combustion temperature due to the much inert gas brought by EGR and decreased oxygen concentration in the cylinder.

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A newly developed heavy duty diesel engine in dual fuel mode of operation has been studied in detail. The main fuel would be natural gas and diesel oil as pilot injection. The importance and effects of mixture preparation and formation through ports, valves and in cylinder flow field with different swirl ratio and tumble on diesel combustion phenomena is an accepted feature which has been studied using a developed CFD model together with a KIVA3-V2 code. This analysis is capable to investigate engine geometry, valves lift, and valves timing turbo charging, and its effects on dynamic flow field with variable dual fuel ratio on power and emission levels output. This complete open cycle study of a dual fuel engine has been carried out originally and for the first time and by considering complete grid consisted of four moving valves, two intake ports, two exhaust ports, and the port runners. It is found that important complex flow structures are developed during the intake stroke. While many of these structures decay during the compression stroke, swirl and tumble can survive. The effect of increased swirl ratio at the end of the compression stroke for the D87 engine with a piston bowl is clearly observed in this study. This is important for aiding in good fuel spray atomization. The formation, development, and break-up of tumble flow are seen, contributing to an increase in turbulent kinetic energy at the end of the compression stroke. The complete engine flow field, i.e. the inlet jet, and formation of swirl in the intake ports, is also clearly shown in the study. Results of these simulations assist in the improved understanding of the intake process and its influence on mixture formation and flow field in a dual fuel engine.

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Air pollution is one of the major issues about the diesel engines in todays' world. It is a special concern in those areas that have difficulty meeting health-based outdoor air quality standards. Natural gas has low emission and resource abundance and also conventional compression ignition engine can be easily converted to a dual fuel mode to use natural gas as main fuel and diesel as pilot injection. The main object of this work is to investigate the effect of number of injector nozzle hole on the combustion and exhaust emission in a gas engine ignited with diesel fuel. We use one and three-dimensional simulation in parallel way in order to analyze the performance and combustion process of a dual fuel engine. The experimental results have also reported and compared with the simulated data.